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    1956 – 1970 JOHNSON EVINRUDE OUTBOARD SERVICE REPAIR MANUAL 1.5HP – 40HP Years: ( 1956 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966 1967 1968 1969 1970 ) * BEST * PDF MANUAL – DOWNLOAD !

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    1956 – 1970 JOHNSON EVINRUDE OUTBOARD SERVICE MANUAL / REPAIR MANUAL 1.5HP – 40HP Years: ( 1956 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966 1967 1968 1969 1970 ) * COMPLETE DIY PDF EBOOK MANUAL – DOWNLOAD NOW !!

    (( VERY HIGH QUALITY FACTORY SERVICE MANUAL – COMPLETE FACTORY SERVICE REPAIR MANUAL – COVERS ALL MODELS & YEARS MENTIONED – SIMPLY THE BEST MANUAL YOU COULD GET ANYWHERE FOR YOUR “JOHNSON EVINRUDE OUTBOARD YEARS: 1956 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966 1967 1968 1969 1970″ – PERIOD – FULL VALUE FOR MONEY – FULL DOWNLOAD SUPPORT AFTER PURCHASE ))

    SERVICE MANUAL DETAILS:
    =================

    1. Downloadable:YES
    2. Compatible: All Versions of Windows, Mac & Linux
    3. FileType: PDF
    4. Language: English
    5. Requirements: PDF Reader.

    SERVICE MANUAL COVERS:
    ================

    This “JOHNSON EVINRUDE OUTBOARD YEARS: 1956 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966 1967 1968 1969 1970″ Service Repair Manual covers:

    TOP SEAL,
    Removal,
    INTRODUCTION,
    BOTTOM SEAL,
    CLEANING, WAXING, Inspection,
    AND POLISHING,
    CENTERING PINS,
    CONTROLLING CORROSION,
    PROPELLERS,
    MAIN BEARING BOLTS,
    FUEL SYSTEM AND CRANKCASE SIDE BOLTS,
    LOADING,
    CRANKCASE COVER,
    HORSEPOWER,
    Removal,
    FLOTATION,
    Cleaning and Inspecting,
    EMERGENCY EQUIPMENT,
    CONNECTING RODS,
    COMPASS,
    AND PISTONS,
    STEERING,
    Removal,
    ANCHORS,
    Disassembly,
    MISCELLANEOUS EQUIPMENT,
    Rod Inspection,
    BOATING ACCIDENT REPORTS and Service,
    NAVIGATION Piston and Ring Inspection and Service,
    2 TUNING Assembling,
    CRANKSHAFT,
    TUNE-UP SEQUENCE Cleaning and Inspection,
    COMPRESSION CHECK,
    SPARK PLUG INSPECTION,
    IGNITION SYSTEM CYLINDER BLOCK SERVICE,
    SYNCHRONIZING,
    Honing Procedures,
    BATTERY SERVICE Assembling,
    CARBURETOR ADJUSTMENTS,
    Piston and Rod Assembly,
    FUEL PUMPS Installation
    STARTER AND SOLENOID,
    Crankshaft Installation,
    INTERNAL WIRING HARNESS,
    Large Horsepower Engines,
    WATER PUMP CHECK 15 hp to 4-0hp,
    PROPELLER,
    Crankshaft Installation,
    LOWER UNIT Small Horsepower Engines,
    BOAT TESTING 1.5 hp, 5.0 hp, 5.5 hp, 6.0 hp, 9.5 hp,
    3 POWERHEAD Crankshaft Installation,
    Small Horsepower Engines,
    INTRODUCTION 3.0 hp, 4-0. hp, 7.5 hp,
    Theory of Operation Crankcase Cover Installation,
    CHAPTER ORGANIZATION Main Bearing Bolt and Crankcase,
    POWERHEAD DISASSEMBLING Side Bolt Installation,
    HEAD SERVICE,
    Bottom Seal Installation,
    REED SERVICE,
    15 hp to 4-0hp Engines,
    Description Exhaust Cover and Bypass,
    Reed Valve Adjustment Cover Installation ,
    Cleaning and Service Reed Box Installation,
    BYPASS COVERS Head Installation,
    EXHAUST COVER BREAK-IN PROCEDURES ,
    Cleaning EXPLODED DRAWINGS ,
    FUEL SYNCHRONIZATION FUEL AND IGNITION SYSTEMS,
    INTRODUCTION Primary Pickup Adjustments,
    GENERAL CARBURETION and Locations,
    FUEL SYSTEM ELECTRICAL,
    TROUBLESHOOTING,
    Fuel Pump Tests INTRODUCTION,
    Fuel Line Test BATTERIES,
    Testing with Pressure Tank,
    Marine Batteries,
    Rough Engine Idle,
    Battery Construction,
    Excessive Fuel Consumption,
    Battery Location,
    CARBURETORS,
    Battery Service,
    TYPE I CARBURETOR,
    Jumper Cables Removal and Disassembling Dual Battery Installation Cleaning and Inspecting,
    GAUGES AND HORNS,
    Assembling Constant-Voltage System,
    CHOKE SYSTEM – SERVICE PROCEDURES,
    Heat/Electric Choke,
    Temperature Gauges,
    All Electric Choke,
    Warning Lights,
    Water Choke,
    Thermomelt Sticks,
    TYPE II CARBURETOR,
    FUEL SYSTEM : Disassembling – Fuel Gauge – Cleaning and Inspecting – Fuel Gauge Hookup – Assembling Troubleshooting,
    ASSEMBLING CHOKES TO TACHOMETER,
    TYPE II CARBURETORS HORNS Adjustments ELECTRICAL SYSTEM GENERAL,
    TYPE III CARBURETORS INFORMATION,
    Removal CHARGING CIRCUIT SERVICE,
    Cleaning and Inspecting Troubleshooting Assembling Generator Service Adjustments Armature Testing,
    FUEL PUMP SERVICE: Cleaning and Inspecting – Troubleshooting – Assembling Removal and Repair,
    CHOKE CIRCUIT SERVICE,
    Cleaning and Inspecting STARTER MOTOR CIRCUIT Assembling and Installation SERVICE,
    FUEL TANK AND LINE SERVICE Circuit Description,
    Disassembling Starter Motor Description,
    Cleaning and Inspecting Troubleshooting Assembling Testing,
    LATE MODEL FUEL TANK STARTER DRIVE GEAR SERVICE,
    SERVICE Starter Removal,
    5 IGNITION Drive Gear Disassembling – Cleaning and Inspecting,
    INTRODUCTION Assembling Type I Drive,
    SPARK PLUG EVALUATION Disassembling Type II,
    POLARITY CHECK Cleaning and Inspecting,
    WIRING HARNESS Assembling Type II Drive,
    FLYWHEEL MAGNETO IGNITION DELCO-REMY SERVICE – TROUBLESHOOTING – Removal,
    SERVICING FLYWHEEL MAGNETO,
    IGNITION SYSTEM : SERVICE – Removal – Disassembling – Armature Testing – Cleaning and Inspecting – Assembling,
    ELECTRICAL,
    AUTOLITE STARTER MOTOR : SERVICE – Removal – Disassembling – Armature Testing – Cleaning and Inspecting – Assembling,
    PRESTOLITE STARTER MOTOR : SERVICE – Removal – Disassembling – Armature Testing – Cleaning and Inspecting – Assembling,
    STARTER MOTOR TESTING ,
    STARTER MOTOR – INSTALLATION,
    ACCESSORIES,
    INTRODUCTION,SHIFT BOXES,
    Description,
    OLD-STYLE DOUBLE LEVER : Troubleshooting – Disassembling – Cleaning and Inspection – Assembling,
    NEW-STYLE SHIFT LEVER: Troubleshooting – Disassembling – Cleaning and Inspection – Assembling,
    ELECTRIC GEAR BOXES AND SINGLE LEVER CONTROL : SERVICE – Removal – Disassembling – Armature Testing – Cleaning and Inspecting – Assembling,
    PUSH BUTTON SHIFT BOX SERVICE,
    EVINRUDE UNITS ONLY Troubleshooting Disassembling Cleaning and Inspecting Assembling,
    CABLE END FITTING INSTALLATION,
    AT THE ENGINE END,
    LOWER UNIT,
    MANUAL SHIFT,
    PROPELLER REMOVAL,
    DRAINING LOWER UNIT,
    LOWER UNIT SERVICE,
    1.5 hp to 4.0 hp — NO SHIFT: Lower Unit Removal – Water Pump Removal – Disassembling – Cleaning and Inspecting – Assembling – Water Pump Installation – Lower Unit Installation – Filling the Lower Unit – Propeller Installation,
    LOWER UNIT SERVICE,
    MANUAL SHIFT — 5 HP TO 25 HP: Water Pump Removal – Disassembling – Cleaning and Inspecting – Assembling – Water Pump Installation – Lower Unit Installation – Filling the Lower Unit – Propeller Installation,
    MANUAL SHIFT 28 HP TO 40 HP: Removal -Water Pump Removal – Disassem bling – Cleaning and Inspecting – Assembling – Lower Unit Installation,
    ELECTROMATIC LOWER UNIT: Description Troubleshooting Removal Disassembling Cleaning and Inspecting Assembling Water Pump Installation Lower Unit Installation,
    9 HAND STARTERS,
    INTRODUCTION,
    Operation,
    TYPE I STARTER,
    CYLINDER WITH PINION GEAR,
    5 HP and 6 HP ENGINES: Starter Rope Replacement Removal Installation Starter Removal Disassembling Cleaning and Inspecting Assembling ,
    HAND STARTERS,
    – TYPE I STARTER,
    CYLINDER WITH PINION GEAR,
    ALL 9.5 HP ENGINES: Starter Rope Replacement Removal Installation Starter Removal Cleaning and Inspecting Assembling Installation ,
    TYPE II STARTER,
    COIL SPRING WITH SWING ARM,
    DRIVE GEAR,
    3HP 1968,
    4 HP 1969-70: Removal Disassembling Cleaning and Inspecting Assembling ,
    TYPE III STARTER MOUNTED ATOP FLY WHEEL MODEL WITH RETURN SPRINGS,
    28 HP 1962 1963,
    30 HP 1956,
    35 HP 1957 1958 59,
    40 HP 1960 1961 1962 1963 : Removal – Cleaning and Inspecting Assembling Rope Installation Starter Installation,
    TYPE III STARTER,
    MOUNTED ATOP FLYWHEEL,
    MODEL WITH NO RETURN SPRINGS,
    28 HP 1964,
    33 HP 1965 1966 1967 1968 1969 1970,
    40 HP 1964 1965 1966 1967 1968 1969 1970,
    TYPE III STARTER,
    MOUNTED ATOP FLYWHEEL,
    MODEL WITH ONE NYLON PAWL,
    3 HP 1956 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966 1967 1968,
    5.5 HP 1956 1957 1958 1959 1960 1961 1962 1963 1964,
    7.5 HP 1956 1957 1958,
    10 HP 1956 1957 1958 1959 1960 1961 1962 1963,
    15 HP 1956,
    18 HP 1956 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966 1967 1968 1969 1970,
    20 HP 1966 1970,
    25 HP 1969 1970,
    MAINTENANCE,
    INTRODUCTION,
    ENGINE SERIAL NUMBERS,
    FIBERGLASS HULLS,
    ALUMINUM HULLS,
    BELOW WATERLINE SERVICE,
    SUBMERGED ENGINE SERVICE,
    WINTER STORAGE,
    LOWER UNIT SERVICE,
    Propeller,
    BATTERY STORAGE,
    PRESEASON PREPARATION,
    APPENDIX,
    METRIC CONVERSION CHART,
    DRILL SIZE CONVERSION CHART,
    TORQUE SPECIFICATIONS,
    POWERHEAD SPECS,
    TUNE-UP SPECS,
    GEAR OIL CAPACITIES,
    STARTER MOTOR SPECS,
    REGULA TOR SPECS,
    GENERATOR SPECS,
    CONDENSER SPECS,
    STAR TER ROPE SPECS,
    WIRE INDENTIFICATION ORA WINGS,
    20 hp and 25 hp — 1971 – 1972,
    33 hp with Generator — 1965 1966 1967,
    33 hp with Generator — 1968,
    33 hp with Generator — 1969 1970,
    35 hp 1957 1958 1959,
    40 hp Standard Shift with Generator — 1960 1961 1962 1963 1964 1965 1966,
    40 hp Standard Shift with Generator — 1967 1968,
    40 hp Standard Shift with Generator — 1969 1970,
    40 hp Electric Shift with Generator — 1961 1962 1963 1964 1965 1966,
    40 hp Electric Shift with Generator — 1967 1968 and
    40 hp Electric Shift with Generator — 1969 1970.

    * Power Head
    * Hand Starter
    * Fuel System
    * Lubrication, Maintenance & Tune Up
    * Tools & Techniques
    * Dygimanual
    * Gearcase
    * Ignition & Electrical Systems
    * Wiring Diagrams
    * General Information
    * Troubleshooting
    * Engine Synchronization & Linkage Adjustments
    * Lower Unit
    * Quick Reference Data

    JOHNSON EVINRUDE OUTBOARD SERVICE REPAIR SHOP MANUAL WORKSHOP MARINE MOTOR ENGINE DOWNLOAD 1956 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966 1967 1968 1969 1970 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 JOHNSON EVINRUDE OUTBOARD 1.5 Hp 3.0 Hp 4.0 Hp 5.0 Hp 5.5 Hp 6.0 Hp 7.5 Hp 9.5 Hp 10 Hp 15 Hp 18 Hp 20 Hp 25 Hp 28 Hp 30 Hp 33 Hp 35 Hp 40 Hp JOHNSON EVINRUDE OUTBOARD SERVICE REPAIR SHOP MANUAL WORKSHOP MARINE MOTOR ENGINE DOWNLOAD 1956 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966 1967 1968 1969 1970 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 JOHNSON EVINRUDE OUTBOARD 1.5hp 3.0hp 4.0hp 5.0hp 5.5hp 6.0hp 7.5hp 9.5hp 10hp 15hp 18hp 20hp 25hp 28hp 30hp 33hp 35hp 40hp

    johnson evinrude service repair manual download 1hp 3hp 4hp 5hp 6hp 7hp 9hp 10hp 15hp 18hp 20hp 25hp 28hp 30hp 33hp 35hp 40hp manual 1956 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966 1967 1968 1969 1970 ebook e-book guide how to replace change parts spare parts video buy johnson evinrude service repair manual

    ————————————————————————————–

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    GET THIS “JOHNSON EVINRUDE OUTBOARD YEARS: 1956 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966 1967 1968 1969 1970″ MANUAL NOW = COMPLETE ALL YOUR REPAIRS BY TODAY = FULL VALUE FOR MONEY!! SO JUST DONT HESITATE ANYMORE! :) :)

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    BEST * 1965 – 1978 Evinrude Johnson Outboard 1.5 – 35 Hp Service | Repair Manual ( 65 1966 1967 1968 1969 1970 1971 1972 1973 1974 1975 1976 1977 78 ) DOWNLOAD !

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    1965 – 1978 Evinrude Johnson Outboard 1.5 – 35 Hp ( 1.5 2 3 4 5 6 9.5 9.9 15 18 25 33 35 HP ) Service / Repair Manual – Production years 1965 1966 1967 1968 1969 1970 1971 1972 1973 1974 1975 1976 1977 1978 Evinrude Outboard Manual ( 65 66 67 68 69 70 71 72 73 74 75 76 77 78 ) – Download !!

    File Format: PDF
    Compatible: All Versions of Windows & Mac
    Downloadable: YES
    Language: English
    Requirements: Adobe PDF Reader

    DESCRIPTION:
    =========

    COVERS ALL MODELS & ALL REPAIRS A-Z

    THIS IS NOT SOME GENERIC REPAIR INFORMATION. IT IS A VEHICLE SPECIFIC SERVICE MANUAL! THIS HIGHLY DETAILED SERVICE REPAIR MANUAL CONTAINS EVERYTHING YOU WILL EVER NEED TO SERVICE, REPAIR, RESTORE, MAINTAIN, REFURBISH OR EVEN REBUILD YOUR VEHICLE.

    COMPLETE & EASY TO USE STEP-BY-STEP INSTRUCTIONS, ILLUSTRATIONS, DIAGRAMS, SPECIFICATIONS & WIRING SCHEMATICS WILL HELP ASSIST YOU TO PERFORM RIGHT FROM VERY SIMPLE REPAIRS TO COMPLEX ONES !!.

    CLEAR PICTURES AND ZOOMABLE ILLUSTRATIONS HELP YOU PERFORM YOUR SERVICE REPAIR WITH UTMOST EASE! NO TECHNICAL EXPERTISE REQUIRED. YOU SEE IT AND YOU DO IT (DO-IT-YOURSELF MANUAL)

    THIS IS THE SAME MANUAL THAT TECHNICIANS AND MECHANICS IN DEALERSHIPS & ELSEWHERE USE TO SERVICE & REPAIR YOUR VEHICLE! YOU CAN REFER THIS MANUAL RIGHT FROM YOUR PC/LAPTOP OR ONLY PRINT OFF THE PAGES THAT YOU REQUIRE FOR THE MOMENT.

    ————————————————————————————–

    SOME OF THE REPAIRS & CONTENTS INCLUDE:
    ================================

    INTRODUCTION Filling Lower Unit
    CLEANING, WAXING, POLISHING Propeller Installation
    CONTROLLING CORROSION SHIFT WITH NO DISCONNECT
    PROPELLERS 4 DELUXE THRU 8 HP 1980-85
    FUEL SYSTEM Description
    LOADING Removal
    HORSEPOWER 6 ELECTRICAL (CONT)
    FLOTATION ALTERNATOR CHARGING
    EMERGENCY EQUIPMENT CIRCUIT SERVICE
    COMPASS Troubleshooting
    ANCHORS CHOKE CIRCUIT SERVICE
    MISCELLANEOUS EQUIPMENT STARTER MOTOR
    BOATING ACCIDENT REPORTS CIRCUIT SERVICE
    NAVIGATION Circuit Description
    2 TUNING Starter Motor Description
    INTRODUCTION Testing
    TUNE-UP SEQUENCE STARTER DRIVE GEAR SERVICE
    COMPRESSION CHECK Disassembling Type I
    SPARK PLUG INSPECTION Cleaning and Inspecting
    IGNITION SYSTEM Assembling Type I
    SYNCHRONIZING Disassembling Type II
    BATTERY SERVICE Cleaning and Inspecting
    CARBURETOR ADJUSTMENTS Assembling Type II
    FUEL PUMPS BOSCH STARTER MOTOR SERVICE
    STARTER AND SOLENOID Removal
    INTERNAL WIRING HARNESS Disassembling Armature Testing
    WATER PUMP CHECK Cleaning and Inspecting Assembling
    PROPELLERS PRESTOLITE SERVICE
    LOWER UNIT Removal
    BOAT TESTING Disassembling
    3 POWERHEAD Armature Testing Cleaning
    INTRODUCTION and Inspecting
    Theory of Operation Assembling STARTER MOTOR TESTING
    CHAPTER ORGANIZATION STARTER MOTOR INSTALLATION
    POWERHEAD DISASSEMBLING 7 REMOTE CONTROLS
    INTRODUCTION
    SHIFT BOXES
    3 POWERHEAD (CONT) DOUBLE-LEVER SHIFT
    HEAD SERVICE BOX SERVICE
    REED SERVICE Troubleshooting
    Description Removal
    Reed Valve Adjustment Disassembling
    Cleaning and Service Cleaning and Inspecting
    Installation Assembling
    BYPASS COVERS ELECTRIC GEAR BOXES AND
    Installation SINGLE LEVER CONTROL
    EXHAUST COVER Troubleshooting
    Cleaning SINGLE LEVER SHIFT BOX SERVICE
    Installation JOHNSON UNITS ONLY
    TOP SEAL Disassembling
    Removal Cleaning and Inspecting
    Installation Assembling
    BOTTOM SEAL PROPELLER EXHAUST
    Inspection MECHANICAL SHIFT 35 HP 1978
    CENTERING PINS 20 HP 1974 & on 25 HP 1986 & on
    MAIN BEARING BOLTS Water Pump Disassembling
    AND CRANKCASE SIDE BOLTS Lower Unit Disassembling
    Installation Cleaning and Inspecting
    CRANKCASE COVER Lower Unit Assembling
    Removal Water Pump Installation
    Cleaning and Inspection Lower Unit Installation
    CONNECTING RODS AND PISTONS Functional Check
    Removal TROUBLESHOOTING
    Disassembling MANUAL SHIFT 6.0 to 40 HP
    Rod Inspection and Service ALL MODELS EXCEPT 35 HP
    Piston and Ring Inspection WITH PROPELLER EXHAUST
    and Service LOWER UNIT SERVICE MANUAL
    Assembling SHIFT 6.0 HP
    CRANKSHAFT 1979 9.5 HP to 20 HP
    Removal 1977 25 HP 1978
    Cleaning and Inspection Shift Rod Disconnect
    CYLINDER BLOCK SERVICE Lower Unit Removal
    Honing Procedures Water Pump Removal
    Assembling Lower Unit Disassembling
    Piston and Rod Installation Cleaning and Inspecting
    Crankshaft Installation Lower Unit Assembling
    Needle Main and Water Pump Installation
    Rod Bearings Lower Unit Installation
    Crankshaft Installation Functional Check
    With Top Needle Main Brg. LOWER UNIT SERVICE
    and Babbitt Ctr. & Bottom MANUAL SHIFT 40 HP THRU 1976
    With Top & Bottom Needle Brg. Lower Unit Removal
    and Ctr. Babbitt Brg. Water Pump Removal
    With All Babbitt Main Brgs. Lower Unit Disassembling
    Crankshaft Installation Babbitt Cleaning and Inspecting
    Main and Rod Bearings Lower Unit Assembling
    Crankcase Cover Installation Water Pump Installation
    Main Bearing Bolt and Crankcase Lower Unit Installation
    Side Bolt Instl. Functional Check
    Bottom Seal Installation PROPELLER EXHAUST
    Reed Box Installation MECHANICAL SHIFT 9.9 HP
    Head Installation 1974 & on15 HP 1974 & on
    BREAK-IN PROCEDURES Description
    TYPE IV CARBURETOR Troubleshooting
    Removal Lower Unit Removal
    Disassembling Cleaning and Water Pump Removal
    Inspecting Assembling Installation Lower Unit Disassembling
    FUEL PUMP SERVICE Cleaning and Inspecting
    Removal and Installation Lower Unit Assembling
    Cleaning and Inspecting Water Pump Installation
    FUEL TANK SERVICE Lower Unit Installation
    ELECTRIC PRIMER CHOKE Functional Check
    MANUAL PRIMER CHOKE 30 HP 1981 & on
    OIL INJECTION SYSTEMS Description
    VRO Oil Inject. Troubleshooting
    AccuMix (AutoBlend) Lower Unit Removal
    5 IGNITION Water Pump Removal
    INTRODUCTION Lower Unit Disassembling
    SPARK PLUG EVALUATION Cleaning and Inspecting
    POLARITY CHECK Lower Unit Assembling
    WIRING HARNESS Water Pump Installation
    FLYWHEEL MAGNETO IGNITION 1.25 hp Lower Unit Installation
    1987 &on 2 hp- 1986 2.5 hp Functional Check
    1987 on 4 hp-1984 6 hp – 1976 ELECTRIC SHIFT
    9.5 hp-19773 18 hp – 19773 20 hp TWO SOLENOIDS
    1971 -72 25 hp – 1972 40 hp-1973 50 HP 1977
    TROUBLESHOOTING Description
    Wiring Harness Troubleshooting
    Key Switch Lower Unit Removal
    Compression Water Pump Removal
    Condenser Frozen Propeller Shaft
    Breaker Points Cleaning and Inspecting
    SERVICING FLYWHEEL MAGNETO Lower Unit Assembling
    IGNITION SYSTEM Water Pump Installation
    Removal Lower Unit Installation
    Cleaning and Inspecting Functional Check
    Assembling MECHANICAL SHIFT
    4 FUEL HYDRAULIC ASSIST
    INTRODUCTION SHIFT DISCONNECT UNDER
    GENERAL CARBURETION LOWER CARBURETOR
    INFORMATION 50 HP 1977
    FUEL SYSTEM Description
    TROUBLESHOOTING Trouble shoot ing
    Fuel Pump Tests Lower Unit Removal
    Fuel Line Test Water Pump Removal
    Rough Engine Idle Frozen Propeller Shaft
    Excessive Fuel Consumption Cleaning and Inspecting
    Engine Surge Lower Unit Assembling
    JOHNSON/EVINRUDE Water Pump Installation
    CARBURETORS Lower Unit Installation
    TYPE I CARBURETOR Functional Check 171
    Removal MECHANICAL SHIFT
    Disassembling SHIFT DISCONNECT UNDER
    Cleaning and Inspecting LOWER CARBURETOR
    Assembling 40 HP 1977 & on
    Installation 50 HP 1977
    CHOKE SYSTEM SERVICE 50 HP 1975 and 1980 & on
    ALL ELECTRIC CHOKE REMOVAL 55 HP 1978
    TYPE II CARBURETOR 60 HP 1980 & on
    Disassembling Description
    Cleaning and Inspecting Troubleshooting
    Assembling LOWER UNIT (CONT)
    Adjustments Lower Unit Removal
    TYPE III CARBURETOR Water Pump Removal
    Removal Frozen Propeller Shaft
    Disassembling Cleaning and Inspecting
    Cleaning and Inspecting Lower Unit Assembling
    Assembling Water Pump Installation
    Installation Lower Unit Installation
    Flywheel Removal FROZEN PROPELLER
    Armature Plate Removal Starter Disassembling
    Armature Plate Installation Cleaning and Inspecting
    Charge or Sensor Coil Removal Assembling
    Charge or Sensor Coil Installation
    Installation Adjustment
    Charge or Sensor Coil TYPE V MOUNTED ATOP
    Adjustment FLYWHEEL WITH NO
    Flywheel Installation RETURN SPRINGS
    Power Pack Replacement 40 HP- 1977 & 1988
    Timing Check Adjustment Removal
    SYNCHRONIZATION FUEL Cleaning and Inspecting
    AND IGNITION SYSTEMS Assembling
    Primary Pickup Adjustments Rope Installation
    and Locations Starter Installation
    The No. A Location TYPE VI MOUNTED ATOP FLYWHEEL
    The No. B Location WITH ONE OR TWO NYLON PAWLS
    The No. C Location COLT, JUNIOR,
    The No. D Location & ULTRA 1986 & on 2 HP 19785 2.5 HP
    The No. E Location 1987 & on 4 HP 1980 & on 18 HP
    6 ELECTRICAL 1973 20 HP 1977, 1985 & on 25 HP
    INTRODUCTION 1971 & on 35 HP 1978
    BATTERIES Starter Removal
    Marine Batteries Disassembling
    Battery Construction Cleaning and Inspecting
    Battery Ratings Starter Assembling
    Battery Location Rope Installation
    Battery Service Starter Installation
    Jumper Cables TYPE VII MOUNTED ATOP FLYWHEEL
    Storage WITH LARGE PAWL PLATE
    Dual Battery Installation Starter Removal
    GAUGES AND HORNS Disassembling
    Constant Voltage System Cleaning and Inspecting
    Temperature Gauges Starter Assembling
    Warning Lights Starter Installation
    Thermomelt Sticks 9 HAND STARTERS
    FUEL SYSTEM INTRODUCTION
    Fuel Gauge Emergency Starting
    Fuel Gauge Hookup TYPE I STARTER
    Fuel Gauge Troubleshooting CYLINDER WITH PINION GEAR All
    TACHOMETER ]HP All 6 HP All 7.5 HP All 8 HP
    HORNS Starter Rope Replacement
    ELECTRICAL SYSTEM Removal
    GENERAL INFORMATION Installation
    GENERATING CHARGING Starter Removal
    CIRCUIT SERVICE Disassembling
    Troubleshooting Cleaning and Inspecting
    Removal and Disassembling Assembling
    Armature Testing TYPE II STARTER
    Cleaning and Inspecting CYLINDER WITH PINION GEAR
    Assembling All 9.5 HP
    LOW TENSION FLYWHEEL Rope Removal
    MAGNETO IGNITION SYSTEM Rope Installation
    9.9 hp – 1976 Starter Removal
    15 hp-1976 Cleaning and Inspecting
    18 hp- 1973 Assembling
    1.5 2 3 4 5 6 9.5 9.9 15 18 25 33 35 HP – 1973 Installation
    1.5 2 3 4 5 6 9.5 9.9 15 18 25 33 35 HP – 19776 TYPE III STARTER
    35 hp – 1976 COIL SPRING WITH SWING ARM
    1.5 2 3 4 5 6 9.5 9.9 15 18 25 33 35 HP – 1976 VERTICAL MOUNT 4 HP 19778
    hp Comm. – 1983 4 HP DELUX 1982 & on 4.5 HP
    Description 1980-84
    Theory of Operation Removal
    Troubleshooting Disassembling
    Removal Cleaning and Inspecting
    Cleaning and Inspecting Assembling
    Assembling TYPE IV STARTER
    COIL SPRING WITH SLIDING GEAR
    TYPE I CAPACITOR DISCHARGE HORIZONTAL MOUNT
    (CD) All 9.9 HP
    FLYWHEEL MAGNETO WITH All 15 HP
    TIMER BASE 50 hp Removal
    – 1977 55 hp – 1977 Starter Rope Replacement
    Description 10 POWER TRIM/TILT
    Theory of Operation SYSTEM DESCRIPTION
    Troubleshooting FILLING SYSTEM
    Servicing TROUBLESHOOTING
    Stator and Charge Coil SERVICING
    Replacement ELECTRICAL MOTOR SERVICE
    Timer Base and Sensor Cleaning & Inspecting
    Assembly Replacement Testing
    Power Pack Replacement II MAINTENANCE
    Timing Check and Adjustment INTRODUCTION
    TYPE II CD FLYWHEEL MAGNETO IGNITION ENGINE SERIAL NUMBERS
    WITH SENSOR COIL 2.5 hp 1987 & on FIBERGLASS HULLS
    4 hp Dlx. 1984 & on 4.5 hp-1980-85 ALUMINUM HULLS
    5 hp – 1985 BELOW WATERLINE SERVICE
    6 hp – 1979 SUBMERGED ENGINE SERVICE
    6 hp – 1982 & on WINTER STORAGE
    7.5 hp -1980-85 LOWER UNIT SERVICE
    8 hp 1984 &on Propellers
    9.9 hp 1977 & on BATTERY STORAGE
    15 hp- 1977 & on PRESEASON PREPARATION
    20 hp – 1981 & on APPENDIX
    25 hp – 1977 & on METRIC CONVERSION CHART
    30 hp 1985 & on DRILL SIZE CONVERSION CHART
    35 hp – 19784 TORQUE SPECIFICATIONS
    40 hp 1984 & on TUNE-UP SPECIFICATIONS 4 to 17
    50 hp – 1978 & on POWERHEAD SPECIFICATIONS
    55 hp – 1983 OIL/FUEL MIXTURE
    60 hp – 1980-85 GEAR OIL CAPACITIES
    Description STARTER MOTOR SPECS.
    Theory of Operation REGULATOR SPECIFICATIONS
    Troubleshooting GENERATOR SPECIFICATIONS
    Checking Type II System CONDENSER SPECIFICATIONS
    PUSHBUTTON TYPE SHIFT BOX STARTER ROPE SPECIFICATIONS
    SERVICE – EVINRUDE ONLY WIRE IDENTIFICATION DRAWINGS
    Troubleshooting Typical I-cylinder pwhd.
    Disassembling 2.5 hp, Excel, Ultra, & 4 hp
    Cleaning and Inspecting -1984 & on
    Assembling 4 Delux thru 55 hp w/CD 2ign.,
    SINGLE-LEVER REMOTE w/manual start;
    CONTROL SHIFT BOX Also models equipped
    Troubleshooting with A.C. lighting
    Disassembling 9.9 hp and 15 hp
    Assembling w / electrlc start – 1976
    SHIFT BOX REPAIR 9.9 hp and 15 hp
    Disassembling w/electrlc start – 1978
    Cleaning and Inspecting 9.9 hp and 15 hp
    Assembling w/electric start 1986 & on 27
    CABLE END FITTING INSTALLATION I8 hp, 20 hp, & 25 hp
    AT THE ENGINE END w / electric start – 1971 -7 2
    FOR ALL SHIFT BOXES EXCEPT SINGLE 28 18 hp, 20hp,& 25 hp
    LEVER REMOTE CONTROL w/electric start – 1976
    8 LOWER UNIT 35 hp w/electric start – 1976
    DESCRIPTION 25 hp and 35 hp-19778
    Chapter Coverage 20 hp thru 90 hp w/std. shift
    Illustrations & w/electric start 19783
    PROPELLER SERVICE 40 hp w/generator, w/std. shift
    Propeller with Shear Pin & w/electric start 1973
    Removal 40 hp w/alternator, w/std. shift
    Exhaust Propeller & w/electrlc start – 1976
    Removal 30 hp w / alternator
    Propeller with Shear Pin 4 w/electric start – 1972
    Installation 50 hp w/alternator
    Exhaust Propeller Installation & w/electrlc start – 1977
    LOWER UNIT LUBRICATIN Also 55 hp with no
    Draining thermo switch 1977
    Filling 50 hp w/manual Start 1980-83
    NO SHIFT LOWER UNIT SERVICE 55 hp w/electric start – 1977
    1.5 2 3 4 5 6 9.5 9.9 15 18 25 33 35 HP
    Description w/electric start 1978
    Troubleshooting 50 hp – 1979, 55 hp – 1983,
    Removal & 60 hp – 1980-81
    Water Pump Removal all w/electric start
    Lower Unit Disassembling 1.5 2 3 4 5 6 9.5 9.9 15 18 25 33 35 HP
    Cleaning and Inspecting 1.5 2 3 4 5 6 9.5 9.9 15 18 25 33 35 HP

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